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Biomanufacturing & Fermentation Technology
prasad ernala
17 episodes
1 day ago
Welcome to Biomanufacturing & Fermentation Technology, the podcast where microbes meet manufacturing and science turns into scalable reality. In each episode, we dive inside real bioprocesses. from lab-scale experiments to commercial fermenters. to unpack how products are actually made, fixed, and optimized in the real world. Expect candid conversations on fermentation failures and breakthroughs, scale-up war stories, regulatory realities, emerging technologies, and the decisions that separate a promising culture from a profitable process. Whether you are a scientist, engineer, entrepreneur, o
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Welcome to Biomanufacturing & Fermentation Technology, the podcast where microbes meet manufacturing and science turns into scalable reality. In each episode, we dive inside real bioprocesses. from lab-scale experiments to commercial fermenters. to unpack how products are actually made, fixed, and optimized in the real world. Expect candid conversations on fermentation failures and breakthroughs, scale-up war stories, regulatory realities, emerging technologies, and the decisions that separate a promising culture from a profitable process. Whether you are a scientist, engineer, entrepreneur, o
Show more...
Science
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The Unified Logic: Bridging the Gap Between Fed-Batch and Continuous Control
Biomanufacturing & Fermentation Technology
15 minutes 55 seconds
1 week ago
The Unified Logic: Bridging the Gap Between Fed-Batch and Continuous Control

This part explores the evolving transition from traditional fed-batch fermentation to continuous flow systems in microbial bioprocessing. It highlights a fundamental shift in control philosophy, moving from time-dependent trajectories to the maintenance of steady-state regimes through advanced variables like dilution and retention. The source examines foundational tools such as chemostats alongside modern hybrid architectures like perfusion and multi-stage reactors that aim to maximize industrial productivity. Furthermore, it integrates these methods into a unified framework of dynamic optimal control, where computational models and real-time analytics balance economic goals with biological constraints. Ultimately, the text presents continuous processing not as a replacement for fed-batch methods, but as a sophisticated extension of metabolic control logic. Adopting these systems requires overcoming challenges in genetic stability and operational complexity through a strategic, staged implementation.

Biomanufacturing & Fermentation Technology
Welcome to Biomanufacturing & Fermentation Technology, the podcast where microbes meet manufacturing and science turns into scalable reality. In each episode, we dive inside real bioprocesses. from lab-scale experiments to commercial fermenters. to unpack how products are actually made, fixed, and optimized in the real world. Expect candid conversations on fermentation failures and breakthroughs, scale-up war stories, regulatory realities, emerging technologies, and the decisions that separate a promising culture from a profitable process. Whether you are a scientist, engineer, entrepreneur, o